Crane-composites Super600 Heavy Duty FRP Corrugated Panels Bedienungsanleitung PDF herunterladen

GENERAL PANEL INFORMATION

FRP - FIBERGLASS REINFORCED PLASTIC PANELS

(Super600 or WeatherGlaze) are translucent laminates

consisting of a uniform mat of high-strength glass fibers

imbedded in organic resin. The resin matrix cures under

heat to a solid material which is lightweight, strong, and

shatter-resistant; with excellent light diffusion

characteristics. Colors are compounded into the resin

before cure, thus making the colors an integral part of the

composite material.

FRP panels are durable, rot-proof, waterproof, and not

harmed by ordinary cleaning solutions. Sequentia

Corrugated panels that are reinforced with glass fibers

(frp, fiberglass reinforced panels) that will expand and

contract up to three times less than PVC and

polycarbonate panels, which provides for a more stable

product in both hot and cold conditions. Panels install

much like corrugated metal and provide the added

benefit of light transmission.

POLYCARBONATE PANELS (POLY 300) contain a

translucent UV resistant film on only one side of each

panel. Each polycarbonate panel is imprinted with the

following: “THIS SIDE OUT”. The side of the panel with

this information should be installed toward the sun or

exterior of the structure it is being used on. The other

side of the panel has little UV resistance and will be

damaged by the harmful rays of the sun.

Polycarbonate panels are not recommended as exterior

privacy walls (which are installed vertically vs. horizontally)

because both sides of the panel can receive direct exposure

to the sun, hence damaging the panel.

PVC PANELS (WeatherTuf) are an economical option

that performs well in mild climate areas. They are made

of a flexible material that is lightweight and resists

corrosion, cracking and splitting.

STORE PANELS PROPERLY:

While a single panel easily withstands exposure to

sunlight and the elements, a stack of fiberglass panels

will trap heat and moisture, causing clouding to the

panels. To avoid this irreversible effect, panels should be

stored in a dry, shaded, well-ventilated area. Store panels

on edge or on end to shed water. Skids should be

elevated at one end with wood spacers.

Sequentia is a registered trademark of Crane Composites, Inc.

1.800.435.0080 · 815.467.8600 · Fax: 815.467.8666

www.sequentiacorrugated.com

Form 2741 rev.1 (3492) 08/07

MAXIMUM RECOMMENDED SPANS:

The following data is based upon uniform loading of

corrugated FRP panels with a safety factor of 2.5, and

fastened as recommended. In heavy snow areas, Super600

panels are recommended and closer spacing of purlins

should be considered. While panels may not fail under

heavy snow loads, strain at fastening points can cause

slight cracking.

NOTES:

1. Table is based on section properties or actual load

tests (available upon request).

2. Design loads are governed by local building codes.

Consult code authorities for specific loads and stresses.

3. Information is provided as preliminary data for

designers. It should be checked and verified for

use with a duly-licensed engineer or architect.

MINIMUM BEND RADIUS:

(2.67" x 9/16") Flexing the panel to the point of buckling

can cause fracture and rapid deterioration at the fracture

point. Install at ambient temperatures not below 60°F.

PATIO COVER PLANSELEVATIONS

www.sequentiacorrugated.com

For answers to your questions and

complete product specifications,

visit www.sequentiacorrugated.com

Side Elevation

x 4

Post

Slope

Existing 2x Wall Framing

Foundation/Footings

(as required)

Min. 3-1

Concrete Slab

x 8

Header

Beam

x 6

Rafters

Corrugated End

Wall Flashing

Steel

Bracket

Sequentia

Corrugated

frp Panels

Pitch 1“ Min. Roof Slope

Front Elevation

Solid Blocking

x 4

Knee Brace

at Each Post

Extend

Beam

Beyond

Posts

x 4

Posts

9‘- 9

Span Between Posts

6‘-8

Min. to Bottom of Beam

Foundation/Footings (as required)

Min. 3-1/2

Concrete Slab

x 6

Header Beam

Vertical Filler Strips

(side closures)

Horizontal Filler Strips

(end closures)

Sequentia Corrugated frp Panels

(Spaced 24

O.C.)

*C25S - Super600

C25T - Weatherglaze

PVC - WeatherTuf

SEQUENTIA PANEL INSTALLATION

These instructions are intended as guidelines for proper

installation procedures. In the use of tools, fasteners,

sealants, and adhesives, follow manufacturer's

recommended procedures.

INSTALLING:

For best protection against prevailing winds and weather,

install panels beginning at leeward end of run and work

to windward.

1. Provide a minimum of one corrugation overlap at sides.

2. Provide 8" end-laps for roofs with pitch of less than 4/12.

Use 6" end-laps for pitches greater than 4/12.

3. Fasten panels through crowns at every second

corrugation. Fasteners with armored Neoprene

washers are recommended. Space fasteners 6" to 8"

on-center along panel edges and 12" to 16" on-center

for intermediate rafters and blocking.

CONSTRUCTION NOTES:

1. To avoid deflection of panels, tighten screws until

washers will not rotate, then tighten one more turn.

2. Avoid excess burrs on drilled or punched holes to

protect Neoprene sealing face.

3. To help insure weathertight roof, apply a small amount of

clear sealer at each hole before installing nails or screws.

RECOMMENDED OVERLAP:

(2.67" x 9/16") Overlaps shown will provide best protection

against leakage and air infiltration. Vinyl lap seal and/or

mastic must also be used to achieve effective seal on

side-laps and end-laps.

TYPICAL FASTENERS include aluminum or galvanized

nails or wood screws with Neoprene washers. Fastener

selection is dependent upon type of corrugation and

understructure material used. Panels should be pre-drilled

a minimum of 1/16" larger than fastener diameter.

• #10 x 2" Galvanized “polebarn” screw with 1/2"

armored Neoprene washer.

• 1-3/4" x .145" Alum. helix nail (screw nail) with Neoprene

washer.

UNDER NO CIRCUMSTANCES should panels be

allowed to support undistributed loads such as the

weight of a human body. Use only approved roof

ladders and planking.

Prevailing Wind Direction

Leeward End

Knee Brace Details

32-1/2

3-1/2

2-1/8

3-1/2

Angle cuts at

ends of Braces

Vertical StripHorizontal Strip

x 6

Solid Blocking2

x 6

Solid Blocking

Screw-Type

Fastener

Panel Fasteners

Nail-Type

Fastener

x 6

Rafter

Sequentia Panel

Dia. 5

Dia. 4

2x6 Rafter Details

x 6

Header

Beam

Steel

Bracket*

x 4

Post

x 6

Ledger

Board

x 2

Ledger

x 1/2

Lag Screws (Spaced 16

O.C.)

* Follow manufacturer’s instructions for installing

Dia. 3

x 1/2

Lag Screws

= Clear Sealer

CORRUGATED

PROFILE

SERIES*

MAXIMUM RECOMMENDED ROOF SPANS

10 psf 20 psf 30 psf 40 psf

C25S

C25T

PVC

38"

30"

32"

31"

24"

30"

27"

20"

24"

18"

FRAMING ASSEMBLY PROCEDURE

PATIO COVER INSTRUCTIONS

Install concrete slab and footings in accordance with local

building code requirements.

Note: Building code requirements and available hardware

styles will vary depending on where you live and the size of

your plan. Make necessary adjustments accordingly. Follow

manufacturer’s instructions for installing anchor brackets.

Assemble ledger board and fasten to existing structure using

x 1/2

hex head lag screws. Note: Remove siding from

behind ledger board before installing. See Diagram 4.

Note: Remove siding behind ledger board before mounting

ledger to wall. Lag screws must be installed into framing. Use

appropriate wall anchors on masonry walls. Space fasteners

on center as required.

Fasten 4

x 4

posts to concrete slab/footings using approved

steel anchor brackets. Use a 4

level and temporary wood

bracing to hold posts in an upright level position. (Dia.1)

Important: Have someone help lift and hold beam for this

step. With 4

x 4

posts braced securely, fasten the 4

x 6

beam header to top of posts, using approved steel mounting

brackets. See Diagram 3.

Install permanent knee braces from posts to beam, as building

code requires. Remove temporary bracing. See Diagram 4.

Cut and install rafters according to Diagrams 3. Option:

approved rafter hangers may be used (if not required) in

conjunction with ledger board. Rafters must install parallel.

For ease of assembly, install 2

x 6

solid blocking as suggested

in Diagram 2. Option: blocking can be staggered differently

and/or reduced to 2

x 4

s to suit personal taste.

Nail vertical edge strips to tops of rafters, using 1-1/2

galvanized nails. Hint: drill pilot holes to prevent splitting.

Determine necessary cuts for horizontal cross strips. Note: Cut

crown profiles to match-up with vertical edge strips. (See

Diagram 5. ) Important: Test-fit the first cut strip, using a short

piece of corrugated panel. When satisfied, use test piece as a

pattern for marking and cutting remaining horizontal pieces.

Cut strips ¼

shorter than needed to allow shifting. Tack

horizontal strips to tops of blocking boards using 1

nails in

recesses between crowns. Continue checking alignment of

strips, using a small strip of corrugated panel.

For easier, neater finishing, paint or stain patio cover framing

before installing corrugated panels onto roof.

Follow corrugated panel installation instructions for

fastening panels to roof framing.

Install corrugated end wall flashing: Place flashing behind

existing siding where possible. Use approved mastic to bond

flashing to masonry walls. WARNING: Do not step or kneel on

corrugated panels without using planks to distribute weight.

PLEASE READ ALL INSTRUCTIONS

BEFORE BEGINNING INSTALLATION.

These guidelines are provided in good faith to help

prevent installation problems caused by common

errors. Crane Composites, Inc. bears no responsibility

for installation actions taken or not taken. There are

many nuances of installation that Crane Composites,

Inc. assumes are general construction knowledge to an

experienced installer; such nuances are not included in

these instructions. Rather, these installation guidelines

are strictly recommendations, not intended to serve as

a step-by-step, foolproof installation checklist. Selection

of an experienced frp installer is the sole responsibility

of the project owner and architect.

If you have any questions about installation

techniques for your particular project, please call:

800.435.0080 or 815.467.8600

Ask for an Inside Sales Representative.

WHEN CUTTING OR DRILLING FRP PANELS, ALWAYS

WEAR PROTECTIVE GLASSES OR GOGGLES AND A

MASK WHICH COVERS THE FACE AND MOUTH.

Skin irritation due to glass fibers may be avoided by

applying a barrier cream to exposed skin areas prior

to working with corrugated panels.

Corrugated Fiberglass Panels install easily with ordinary

tools and may be drilled, sawed, punched, or nailed

without damage.

DO NOT WALK ON PANELS. Observe simple fire

precautions. Similar to wood of equal thickness, fiberglass

panels can be flash-ignited at approximately 650°F.

IMPORTANT: Before beginning this project, be

sure to check your local building codes pertaining

to locating and constructing patio covers; obtain

any permits and inspections that may be required.

WARNING: As required by law, before you dig on

the construction site, have all buried utilities (electric,

gas, water, phone, cable, etc.) located and clearly

marked by a qualified professional.

BUILDING SAFETY

MATERIAL LIST

Lumber for 10

x 10

Patio Cover:

(2) . . . . 8

L 4

x 4

. . . . corner posts

(1) . . . . 6

L 4

x 4

. . . . knee braces

(1) . . . . 12

L 4

x 6

. . . . header beam

(1) . . . . 10

L 2

x 6

. . . . ledger board

(1) . . . . 10

L 2

x 2

. . . . ledger

(6) . . . . 10

L 2

x 6

. . . . rafters

(5) . . . . 8

L 2

x 6

. . . . solid blocking

Hardware:

(2) . . . . Steel Brackets . . . . posts to concrete*

(2) . . . . Steel Brackets . . . . beam to posts

(7) . . . . 5

x 1/2

Hex Lag Screws . . . . ledger board

(7) . . . . 5

x 1/2

Hex Lag Screws . . . . knee braces

(14) . . . . 1-1/4

Flat Washers. . . . use with lag bolts

1lb . . . . 1

Galvanized Nails . . . . horizontal strips

lb . . . . 1-1/2

Galv. 4d Nails . . . . vertical strips

lbs . . . . 3-1/2

Galv. 16d Nails . . . . 2x framing

5lbs . . . . 1-3/4

Alum. Helix Nails (Screw Nails). . . . roof panels

Or:

8lbs . . . . 2

Galv. Polebarn Screws . . . . roof panels

(4) . . . . 36

Alum. Corrugated End Wall Flashing

(5) . . . . 10 oz. Cartridges . . . . clear, panel sealer

Sequentia Corrugated Products:

(5) . . . . 26

W x 10

L Corrugated Roof Panels

(7) . . . . 8

Length

. . . . vertical filler strips

(5) . . . . 8

Length

. . . . horizontal filler strips

Note: For larger or smaller patio cover plans, add

or subtract materials accordingly.

* Depending upon the bracket style selected,

additional fasteners may be required. Follow

manufacturer’s instructions.

The use of corrosion resistant hardware

is strongly recommended for all areas.

Recommended Tools:

• Hammer

• Carpenter Square

• 4

Level

• Power Circular Saw

• Power Drill and Bits: 1/8

and 3/8

• Ratchet Wrench with 3/4

Socket

• Caulking Gun

• Screw Gun with #2 Phillip-head Bit

– Needed only if framing is assembled with

screws or roof panels are fastened with screws

Install

Temporary

Bracing

Level Post

to Vertical

Position

5-Panel Coverage

Existing

Structure

Existing

Structure

x 10

Roof Plan Shown

Top View

Ledger Board

-6

O.C.

Min. Panel

Overhang

on 3 Sides

x 6

Rafters

Cut to: 9

-9-1/2

Header

Beam

Blocking

to Centerline of Post

Panel Length

For answers to your questions and

complete product specifications,

visit www.sequentiacorrugated.com

Dia. 1

Dia. 2

Read corresponding text at left

for each illustrated point.

FRAMING:

Provide purlin for water drainage rafter member at

recommended maximum intervals required for

corrugation selected. See LOAD/SPAN CHART on first

column. CUTTING: Cut fiberglass, PVC, and Polycarbonate

panels using hand or power saws. Saw blade should be

fine-toothed carbide tipped, or safety fabric reinforced

abrasive disc. Face shields and appropriate safety

equipment should be worn. DRILLING: All panels should

be pre-drilled not less than 1-1/2" from panel ends and

holes drilled a minimum of 1/16" larger for fiberglass

panels, and 1/8" larger for PVC and Polycarbonate panels

than the fastener diameter. Panels may be drilled

individually or several at a time.

CLEANING INSTRUCTIONS:

Panels may we washed with either mild detergent-type

cleaners or by steam and high-pressure spray systems.

Apply cleaners with sponge or soft brush and rinse

thoroughly in cold water to eliminate cleaning agent film

build-up. Always follow cleaning agent manufacturer's

instructions. Test small area before applying over entire

surface. Hard water deposits may be removed with a

10% solution of acetic acid in COLD water. Rinse

thoroughly. Panels may be waxed to maintain luster and

beauty. Always follow wax manufacturer’s application

instructions.

Temporary 1

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GENERAL PANEL INFORMATIONFRP - FIBERGLASS REINFORCED PLASTIC PANELS (Super600 or WeatherGlaze) are translucent laminates consisting of a uniform mat o

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Crane-composites Super600 Heavy Duty FRP Corrugated Panels Bedienungsanleitung

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